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Unread 02/19/2008, 09:51 AM   #1
misfitkris
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Misfitkris' Average Joe 75g Build

So the time has come for me to share with the world my "Average Joe" build. I do not claim to be a carpenter or really that handy of a guy, just average. So in my build below I will just share what I have created using advice on this board, cheap power tools (Ryobi, Makita, RotoZip) and common sense (Probably could have used more of this).

I would like to credit all the veterans in the DIY board and those with similar 4' tank builds for sharing theirs. (i.e. JCPatella, Nanogurl and others) It definitely made mine easier.

I built a 125g reef 5 or so years ago, so I had the experience from that build as well and planned on doing things right, as much as possible, this time.

The total buld will include the following:

Aquarium -75 Gallon AGA Megaflow
Stand - Custom Deep Ebony Color
Skimmer - Octopus NW-200
Sump/Fuge - 40 Gallon Breeder
Return - Mag 9.5
Lights - 2 X 175w Icecap Retrofit 1 x T5 Tek Retro Kit 48in -2 x 54w
Flow - 2 Koralia 4's for now.
Substrate - 75 lbs aragonite sugar sized sand
QT Tank - 20g long
100GPD RO/DI unit

Planned

DIY Top Off and DIY Electrical Stand these will be located on either side of the stand.

100+ lbs of fiji rock

Fish list and coral list to come. Still reading and deciding.


I should have taken more pictures, but I believe these will paint a pretty good picture.

So without further adieu, here it is.


This first shot is after the original 2x4 framing and the 3/4" birch on the sides and top. Overkill, I know. But with me building it, I wanted to be sure.



This is a shot showing some of the framing from the inside.

IMG]http://i206.photobucket.com/albums/bb84/kriskuball/TankBuild002.jpg[/IMG]

Here you can see the front piece of 3/4" birch. It is one solid piece of plywood with the center rectangle cut out to match the interior framing.



Another shot from the top showing the corner and how it comes together. I didn't trust myself to cut even 45's to make it flush. It will be relatively unnoticable after staining as well.



Here is the complete stand unfinished. I am pretty happy with it. I test fit all of the hinges and handles to make sure everything looked square.



Here you can see the inside from the back. I am leaving this wide open for air circulation.




More to follow.

Critiques, Criticism and praise all welcome. Even though I have done it before, I am still learning.

Aren't we all?


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Unread 02/19/2008, 09:57 AM   #2
firsthesitation
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Looking really good so far, I'm following along on this one!


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Unread 02/19/2008, 09:58 AM   #3
misfitkris
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Here are some shots after staining and placement.

You can see I am getting anxious, with the water already ready to go. Just waiting for the plumbing to be finished before rock is order.

Here you can see where it will be located and the color of the stain. It is dark. Its called "Deep Ebony" and I used alot of coats.



Here is the stand with the doors open and some of the electrical items in place.



Another shot of the inside of the stand and where the ballasts and power strips will be located.



This is the canopy being test fit. Phew! It fit.



Here is a shot inside the canopy.



And last picture for now. I had to order a 40g Breeder for a sump as I just didn't trust myelf to work with Acrylic and figured the cost to build one would be the same as this $80 breeder when all the tools were set and done. The baffles were free and I had the silicone.



More to come. Tonight I am going to work on plumbing and mounting the lights in the canopy.

Thanks for looking!


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Unread 02/19/2008, 10:16 AM   #4
RevHtree
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Sorry but this is nicer than the "average Joe" build.


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Unread 02/19/2008, 10:38 AM   #5
Reefn00b
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Agree with Rev, much nicer than the average joe


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Unread 02/19/2008, 10:39 AM   #6
Shekki
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One thing to watch out for is the plywood doors warping. You may be able to minimize this by adding some structural members to the inside of the doors. You may want to do the same thing to the canopy door.

I agree with Rev. You're not Joe Average. Just look at that man garage, complete with pegboard and dartboard! Nice paint and chair rail in the tank room, BTW.


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Unread 02/19/2008, 10:40 AM   #7
dvmsn
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Wow, that was fast. Is this the same tank you were picking up on Thursday? I really like the flame maple door panel.


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Unread 02/19/2008, 10:44 AM   #8
misfitkris
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firsthesitation, RevHtree, Reefn00b Thanks for the kind words!!

But in a reality anyone can do this. I don't have much if any experience and most of it was learn as I go. Just thought up a plan and put it together. I still need to figure out how I want to mount the lights in the canopy.

Thanks again!


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Unread 02/19/2008, 10:44 AM   #9
phenom5
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Quote:
Originally posted by Reefn00b
Agree with Rev, much nicer than the average joe
Agreed. All the woodwork looks great. If you think your bad at carpentry, you should see my "skills".

Now let's get that sucker filled up with some water.


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Unread 02/19/2008, 10:44 AM   #10
BLKTANG
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Very nice job.I myself am no carpenter,so i will ask.Do you think that there should be a center brace on your stand?


Other than that great build,& way more than "average Joe"


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Unread 02/19/2008, 10:50 AM   #11
misfitkris
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Quote:
One thing to watch out for is the plywood doors warping. You may be able to minimize this by adding some structural members to the inside of the doors. You may want to do the same thing to the canopy door.
Very good idea. I am going to have to ponder this one. Now that the stand is finished. Do you think 3/4" ply will warp that bad?



Quote:
Wow, that was fast. Is this the same tank you were picking up on Thursday? I really like the flame maple door panel.
I was picking up the 40 Breeder Sump that day. I had most of it done before that day. That was the missing link holding up the plumbing.



Quote:
Now let's get that sucker filled up with some water.
Man, if I had a nickel everytime my fiance has said that!

Quote:
Very nice job.I myself am no carpenter,so i will ask.Do you think that there should be a center brace on your stand?
I think that with it only being 4' with the top 3/4" ply and the front one piece I will be ok. The corners support most of the weight anyway.


Thanks again for the kind words!


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Unread 02/19/2008, 12:28 PM   #12
phishguyatstore
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beautiful stand chris glad that 40 breeder worked out for ya like the way you stood it on its side and cut the peices of wood to hold the baffles in place good idea might have to try that once


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Unread 02/19/2008, 12:41 PM   #13
misfitkris
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Quote:
beautiful stand chris glad that 40 breeder worked out for ya like the way you stood it on its side and cut the peices of wood to hold the baffles in place good idea might have to try that once
Soon I will be pestering you about livestock for my "Pet glass box"! Be ready!


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Unread 02/19/2008, 01:28 PM   #14
dvmsn
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I have frags when you need them


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Unread 02/19/2008, 03:33 PM   #15
misfitkris
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Quote:
I have frags when you need them

Awesome! Thanks for letting me know that. I will let you know when the cycle is complete.


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Unread 02/20/2008, 08:46 AM   #16
misfitkris
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Quote:
One thing to watch out for is the plywood doors warping. You may be able to minimize this by adding some structural members to the inside of the doors. You may want to do the same thing to the canopy door.
I got to thinking about this last night while I stared at my waterless box and came up with a question. If it is coated in about 5 coats of stain and 4 coats of polyurethane, would that not keep moisture from entering or escaping the door and in turn keep it from warping?

Isn't moisture what causes warping?


I had another question as well. What is everyone's experience with PH monitors? I don't want a controller, just something I can quick view to see what my PH is.

I was doing some searching and found a company on the dreaded e-bay site that sells pinpoint monitors as well as a "knock-off." Any opinions on which one to buy? I am assuming a monitor is only as good as the probe. No/Yes?

Check these two out:

Aqua Digital Pinpoint PH Monitor

Aqua Digital Knock Off

What would be the pro's and con's of going cheap here? It does have a one year warranty. It does come with the calibration kit and power adapter.

I'm not one to cheap out in a reef, however, I am not one to impulse buy either. (most of the time, DOH!) But I really don't see the pain in buying the cheaper one at half the price.

Give me some thoughts please!


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Unread 02/20/2008, 10:28 AM   #17
dvmsn
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I might lean toward a hand held. http://www.customaquatic.com/customa...dexid=di-hm-ph
They are about the same price as the knock off and you would have the advantage of purchasing from a reputable dealer in the United States.


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Unread 02/21/2008, 09:23 AM   #18
misfitkris
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Just wanted to give a few updates on my tank build and process.

Things are getting exciting around my house. We are getting closer and closer to having live inhabitants in the tank.

Hope you enjoy the pics.

Here is a close up of the sump. It is fully plumbed for the most part. I did not glue the very ends of the drains yet as I might want to change them based on noise issues.



Another shot of the sump.



Even better! Preparing for water!



One thing I didn't show in my other pics was how I allowed room for upgrades when I built the stand. The tank is only 18" deep however the stand can hold a 24" deep tank. If I decided to go wider it would be easy to add length, but depth would be harder. And we all know that upgrades are inevitable. The Canopy is also built the same way.

So here are some shots of that.



And another.



And now you can see we have water! I don't have it completely full yet. The 44 brute is filling up as I write this. Should be it.



More water.




I plan on obtaining rock the beginning of next week and should complete the canopy over the weekend.

Hope you enjoy!!

Thanks,

Kris


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Unread 02/21/2008, 10:46 AM   #19
Reefn00b
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Lookin great!!!! Looks like you really planned everything out


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Unread 02/21/2008, 01:12 PM   #20
misfitkris
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Quote:
Originally posted by Reefn00b
Lookin great!!!! Looks like you really planned everything out
Most definitely planned almost everything out. I cannot say enough to this effect either. I did have experience from a past tank so that helped. But after being out of this hobby for a few years and jmping back in, I still had a ton of research. This site helps a ton.

Thanks for the kind words. I hope my tank looks as gorgeous as yours one day!


Kris


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Unread 02/21/2008, 01:20 PM   #21
Reefn00b
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pfffffffft mine? im a noobie but flattery gets you everywhere, looks like u r well on ur way to me


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Unread 02/21/2008, 01:32 PM   #22
Shekki
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You will definately slow down the warping by coating the wood but I don't think you will eliminate the chance of it eventually happening. It's just the nature of plywood.

Just keep an eye on it and fix it as soon as possible before it's too late. Those are some beautiful doors and I'm sure you'd like them to stay that way.

Please report about your drain function and volume. Mine's a little noisy and yours looks like a better design. Also, good thinking on the added depth of the stand for when you buy the 90!


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Unread 02/22/2008, 08:33 AM   #23
misfitkris
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Well, the tank is full and operational. I'm proud to report no leaks!

Everything works great, I have the Mag 9.5 full blast and everything is very close to silent. When I try to throttle it back with the ball valve it does produce some gurgling, but not a full blast. I hear the skimmer and it's pump over everything else. When I close the doors, I barely hear anything. I hear a little trickle from the water into the overflow, but it is a peaceful trickle, kind of like one of those desktop rock sculptures that have water slow flowing down.

So, being that the skimmer is relatively loud. Kind of like a hum, I can say I don't hear the drains where they enter the sump. There are some bubbles where it enters, but it doesn't gurgle or have surges so it sounds like a fizzing soda. And once again, you don't hear it with the door closes. I am very happy with it, and when the fiance says, "So I thought you said I would be annoyed with the sound." and then immediately states, "Where's the noise?" thats a good sound. On my 125 I had before, I had the drain empty just below the water level into a filter sock. It sounded like a water flow, it was almost a straight drop to from an over flow box with just a pipe and no type of silencer on it. With this design, I decided to have the pipe fall at angles and then hit a T with the hopes that above the T would allow any air to escape before entering the tank. Well, there are still bubbles in the sump, but bubble traps take care of it.

I didn't post any pictures as I did experience a sand storm once it was full and the all the powerheads and pumps were turned on.

There is a ton of flow from the two Koralia 4s and the two locline returns with an estimated 600gph being returned by them. I also have a Maxijet in there temporarily to really keep the water moving and to help in the curing process of the rock when I obtain it. I am guessing I have flow in the tank around 40x or 3000gph. My 125 didn't have that much. So this is new for me. It is also my first time using Sugar/Oolite sand. I love the look of it, I just hope the sandstorms die down. I am definitely glad I didn't do any more than 2" or so.

Thanks,


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Unread 02/22/2008, 08:58 AM   #24
Reefn00b
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Dont worry about the sand storm, im runnin 4 or so inches of the same sand you are running and I have a Dart powering my closed loop, if mine settled down urs will too hehe


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Unread 02/22/2008, 09:57 AM   #25
avp
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I really like the work you've done so far. One question, any worries about the back rim of the tank not sitting on legs or any weight supporting structure? I could be wrong, but it looks like the weight is supported on three sides and the back sits on the plywood top.

The reason I ask is I'm trying to design a stand like this for myself (for a 50 now and a 90 later).


-avp


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