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Unread 01/08/2013, 11:22 AM   #1
neuro
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High density foam under rimless tank - load is uneven?

I ordered a piece of high density, closed cell, 3/4" foam. After putting it underneath my unfilled, rimless tank, i noticed that there is some space between the foam and the tank, on one edge. Almost as if the weight isn't bearing down on that one edge.

All other edges seem to be fine. I double checked and turned the tank around on the foam, and it's the same edge that has some space. I also turned the whole stand around to make sure it wasn't a matter of my uneven floor, and it's still the same edge that has space.

Maybe it's the foam padding itself? Maybe it's too thick? I'll try turning the foam padding itself to see if it makes any difference when I get home.

I'm not sure what to make of it. Should I wait and put some water in it?

Anyone have any experience with this?


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Unread 01/08/2013, 11:32 AM   #2
C4rN4gE
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The blue rmax board? In my opinion, that stuff is too stiff. I used some foam from Lowes that was real squishy and not as firm.


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Unread 01/08/2013, 11:37 AM   #3
jgraz
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Quote:
Originally Posted by C4rN4gE View Post
The blue rmax board? In my opinion, that stuff is too stiff. I used some foam from Lowes that was real squishy and not as firm.
+1. You have the wrong stuff. You basically want styrofoam. I think it's expanded poly something or another. Lowes/HD will have it. It's white and when you cut it you will have all those little balls around. That's the stuff you want.


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Unread 01/08/2013, 11:45 AM   #4
neuro
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No this is not the blue max board.

I have read from numerous postings here that says the closed cell, high density foam is what i needed. That the squishy, foam isn't exactly what I should be looking for.

Can anyone confirm?


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Unread 01/08/2013, 11:51 AM   #5
96slowbra
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depends on the manufacturer. most seem to prefer the 3/4" to 1" white styrofoam from lowes or home depot.


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Unread 01/08/2013, 12:01 PM   #6
NanoReefWanabe
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the white stuff will hold water and likely promote mold growth once it gets wet, the pink closed cell stuff obviously cant absorb water and therefore will not be prone to mold growth...

i would use the 1/2" pink closed cell foam...

as for your original question about the foam being off...it very likely could be the foam that is off a touch. put a level across the foam and see if there is a gap still...i am not sure how this stuff is cut in the factory but you can bet they have a tolerance for thickness, could be as much as 1/8" i dont know...


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Unread 01/08/2013, 12:04 PM   #7
neuro
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Originally Posted by NanoReefWanabe View Post
the white stuff will hold water and likely promote mold growth once it gets wet, the pink closed cell stuff obviously cant absorb water and therefore will not be prone to mold growth...

i would use the 1/2" pink closed cell foam...

as for your original question about the foam being off...it very likely could be the foam that is off a touch. put a level across the foam and see if there is a gap still...i am not sure how this stuff is cut in the factory but you can bet they have a tolerance for thickness, could be as much as 1/8" i dont know...
Thanks NRW. I do think now it's the foam. It did look a little weird when it came out of the roll i purchased--one edge was more rounded than the others.

I saw in this thread about reefsaavy suggesting using the white or pink insulation foam @ home depot:

http://reefcentral.com/forums/showth...oam+under+tank

i'll go to home depot and pick up the 1/2" pink closed cell foam.

thanks all. I'll update this thread once I do get things up and running.


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Unread 01/08/2013, 01:00 PM   #8
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I'll just throw this out there again. You need the white styrofoam. Thats all. Anything else will not compress properly and will cause stress points. You don't want that.
You want Expanded polystyrene(styrofoam) It will probably not have a foil coating. But hey its your tank.


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Unread 01/08/2013, 02:06 PM   #9
NanoReefWanabe
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Quote:
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I'll just throw this out there again. You need the white styrofoam. Thats all. Anything else will not compress properly and will cause stress points. You don't want that.
You want Expanded polystyrene(styrofoam) It will probably not have a foil coating. But hey its your tank.
the white foam is NOT what you want to use...
A> it will hold water and moisture...if you can 100% guarantee you wont spill see points B,C,D, E & F.
B> it will compress and likely move under load (wave makers will cause the tank to move) the foam could easily become loaded and unloaded as the weight of the water moves from side to side, causing undue stress to the tank, plus it will squish the foam unevenly as the sides of the tank dip up and down by 1 or 2mm, this could lead to resonance (which the wave is already in, you dont want your tank to be in it as well)
C> the ONLY thing you are trying to alleviate by using foam is point loads created by grains of sand/ dust hair/etc that by be on the top of the stand transferred to the bottom of the tank...
D>you want the tank to be fully and evenly supported on the bottom, white styrofoam may have dense and less dense pockets in it...
E> 1/2" pink rigid insulation will not compress under the tank, leading to uneven support or voids caused by the tank rocking.
F> 1/2" pink rigid insulation will very easily give way to a nail pop, grain of sand piece of hair etc that may be on the top of the stand without effecting the tank in any way shape or form.


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Unread 01/08/2013, 02:50 PM   #10
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great responses, great discussion.

thank you!


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Unread 01/08/2013, 06:53 PM   #11
Humu Humu
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Just my 2 cents, but forget the foam. Place your stand on the floor and level it to the max (I use wood shims). Then place your empty tank on the stand and repeat. Then fill the tank 1/3 full and repeat again. Finally fill the tank and test.


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Unread 01/09/2013, 06:02 AM   #12
jgraz
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Quote:
Originally Posted by Humu Humu View Post
Just my 2 cents, but forget the foam. Place your stand on the floor and level it to the max (I use wood shims). Then place your empty tank on the stand and repeat. Then fill the tank 1/3 full and repeat again. Finally fill the tank and test.
He said the tank is rimless. It will need something under it. But for the most part you are right.


By all means follow wannabes suggestions. Just do two things, get a extra tank to have as an emergency backup, and please send him a link to the thread you make to ask about splitting seals and cracked glass.


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Unread 01/09/2013, 10:51 AM   #13
neuro
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Quote:
Originally Posted by jgraz View Post
He said the tank is rimless. It will need something under it. But for the most part you are right.

By all means follow wannabes suggestions. Just do two things, get a extra tank to have as an emergency backup, and please send him a link to the thread you make to ask about splitting seals and cracked glass.
I'd like to know what reference you have that mentions anything but white insulation foam would cause such a disaster? You seem to have a lot of experience.


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Unread 01/09/2013, 11:29 AM   #14
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Unfortunatly I can't referance any article. If I still had my old rimless glass sump I'd show you what happens when you pump a rimless tank on top of rigid foam. Rigid foam is just that rigid, it will not give and won't conform to fill is points of stress. Think of it as a matress for your tank. If you lay down on a a piece of wood, you will feel points of pressure all around your body. You can also find gaps between your body and that wood. In those areas the body wants to bend to fill in the space but it can't, that causes stress in those areas. Now laydown on a foam mattress, as it compresses your entire body is touching it in every spot evening the load, relaxing stress points and easing pressure in other areas. The same goes for the tank, especially a tank that has no frame. That is why when you placed it on the stand you found gaps. if you would have filled it the gap would almost certinaly disappear. however the stress created would eventually lead to failure. The rigid insulation boards are very similar, while not a rigid as wood, it will also not compress it will mearly bend giving the illusion of conforming. The expanded polystyrene will do this. It will not make the tank shake, not even sure how this was even dreamed up. Yes it will compress and this is how it ensures that there is no stress points. Will it hold water? IDK but when is the last time your coffee cup leaked on you.
Here is a little discussion my local reef club had on this discussion recently
http://www.njreefers.org/showthread....highlight=foam


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Unread 01/09/2013, 12:59 PM   #15
biocube14g
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Could u do half inch rigid foam, and 1/4 inch polystyrene on top of the the rigid? The rigid would give it the support, and the soft will give it the natural adjustment/settlement that you want.


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Unread 01/09/2013, 01:22 PM   #16
neuro
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honestly i don't really care. i just want to make sure the foam doesn't screw me, and works for its intended purpose.

now i'm seriously confused. luckily the foam isn't expensive--just a pain in the *** to buy and carry back.


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Unread 01/09/2013, 05:20 PM   #17
neuro
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For those curious, I've emailed Mr. Aqua distributors myself and this is what htey had to say:

"
the white foam should be good to use, but I am afraid that it will absorb water, the black foam we use is rubber base and does not absorb water at all. we have the black material for smaller tanks, we are look into bring them for the 60g in the near future. Thank you

Sevenports, Inc.
12407 E. Slauson Av., Suite E
Whittier, CA 90606
"

They didn't explicitly say anything about pink foam. I've asked them to clarify pink foam usage.


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Unread 01/09/2013, 06:43 PM   #18
neuro
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Another response when I asked them to confirm about the pink foam:

"i believe the pink foam will absorb water, (not sure about that) try to use the polyurethane or rubber foam or the tank and at least 1/4" thinkness and able to hold the weight. Hopefully this will help. "

.. and after i sent them the link to the pink foam, this is what they had to say:

"you can give a try, that sounds pretty good. Thank you for sharing."



Last edited by neuro; 01/09/2013 at 07:06 PM.
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Unread 01/09/2013, 11:17 PM   #19
uncleof6
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I am wondering why no one has thought that maybe JUST MAYBE the stand is out of whack..........all the foam in world ain't gunna do a darn bit of good if the stand is out of whack.

I think the foam issue is solved, at least it seems so. What color do your prefer? Pink, white, or black? The big tanks I have built ~ 300 plus, and numerous smaller ones, go on white rigid foam. I don't see an issue with mildew, but then with me, the water goes inside the tank.


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Unread 01/09/2013, 11:27 PM   #20
neuro
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Thanks a lot uncle.

I did think of the stand being off whack, but on first impressions the stand appeared to be OK when I put the tank on it without foam. Everything "seemed" to be fine. I'm not sure how else I can test it besides using a level (which I did).

The floor itself is off kilter, and I would be putting in shims once I get everything setup and half filled with water.

I picked up the pink foam, and I am considering using that. However, I may swing by home depot again to pick up the white foam just incase I change my mind.

Thanks all


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Unread 01/09/2013, 11:34 PM   #21
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Quote:
Originally Posted by jgraz View Post
I'll just throw this out there again. You need the white styrofoam. Thats all. Anything else will not compress properly and will cause stress points. You don't want that.
You want Expanded polystyrene(styrofoam) It will probably not have a foil coating. But hey its your tank.
You would be surprised how little the rigid foam compresses--compression of the foam is actually not such a good thing. The weight of a rimless tank, is spread relatively evenly across the foam. You put a rimmed tank on foam, and you will see some unusual results.........including a destroyed bottom panel.


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Unread 01/09/2013, 11:50 PM   #22
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I was in a very similar situation. I built a new stand for my 125 and moved the tank to a different spot in the house. Floor wasn't level, stand wobbled a bit, as did the tank on the stand. Put pink foam on the floor for the stand and sump to sit on. Put a thicker piece of lighter density foam between the tank and stand to be safe.


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Unread 01/10/2013, 09:00 PM   #23
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Originally Posted by uncleof6 View Post
I am wondering why no one has thought that maybe JUST MAYBE the stand is out of whack..........all the foam in world ain't gunna do a darn bit of good if the stand is out of whack.

I think the foam issue is solved, at least it seems so. What color do your prefer? Pink, white, or black? The big tanks I have built ~ 300 plus, and numerous smaller ones, go on white rigid foam. I don't see an issue with mildew, but then with me, the water goes inside the tank.
This.
You want high density foam. You are not using the foam to level the tank, you are avoiding point loading.

Also, FWIW the builder of my 330g tank said if I put anything besides high density foam (he referenced the purple or blue stuff) between the tank and the top of the stand he would not warranty the tank.


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Unread 01/10/2013, 11:20 PM   #24
neuro
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jeff000,

is your 330g rimless?

Quote:
Originally Posted by Jeff000 View Post
This.
You want high density foam. You are not using the foam to level the tank, you are avoiding point loading.

Also, FWIW the builder of my 330g tank said if I put anything besides high density foam (he referenced the purple or blue stuff) between the tank and the top of the stand he would not warranty the tank.



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Unread 01/11/2013, 06:02 AM   #25
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I'm currently having a rimless tank built. Yesterday I asked the tank builder what kind of foam to get and he said 3/4" pink foam from home depot


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